Pre-stressed Ties

THE SYSTEM

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HTSRTM and HSATM DUCTILE HIGH TENSILE BARS are particularly appropriate for special buildings, bridges and civil engineering.

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HTSRTM and HSATM alloyed steel bars are manufactured using a specific industrial process.

The ISO-threads are applied at the ends or on the complete length to increase the tensile strength.

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Post-tensioning steel grades are defined in EN 10027 Part 1 (1992). HTSRTM is a grade Y1200H; HSATM is a grade Y1070H.

Post-tensioning steel grades are defined in EN 10027-1
HTSRTM has the designation Y1200H; and HSATM the designation Y1070H.
The state of the art HTSRTM and HSATM heat treatment system is a magnetic induction heating and cooling equipment that treats each bar individually, resulting in unprecedented traceability and reproducibility of the heat-treatment parameters.
Each bar is individually treated in permanent rotation which guarantees uniform mechanical properties:

  • Virtually no difference in strength between core and surface
  • Constant modulus of elasticity
  • Near-perfect straightness

The production of HSA and HTSR bars is performed according LA GTM FRANCE specification.

STRONG AND SAFE

HSA and HTSR bars guarantee high tensile strengths as well as high impact strength.

This bar is the only tension bar where high tensile strength is not achieved at the expense of impact value and elongation.
Gone are the days when a high tensile strength unavoidably meant a low impact strength!
Impact value of HTSRTM and HSATM bars at 0°C can be guaranteed at ≥ 30 J.
(see also table 1 in chapter « Performance »)

STRONG AND FLEXIBLE

The HTSRTM and HSATM system opens up new possibilities for pre-stressed bars with high yield and high ductility. See below a bending test with a HTSR bar of 70 mm diameter: no surface defects.

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HTSRTM and HSATM bars can be de-tensioned and re-tensioned without worry.

APPLICATIONS

  • Temporary and definitive post-tensioning
  • Seismic protection
  • Anchoring
  • Heavy lifting
  • Pile testing
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Table 1 Mechanical properties1

Class     HSA
 HSATMplus
  HTSRTM    
Yield strengtht2  N/mm² 870 870 1.050
ksi 126 126 152
Tensile strength2  N/mm² 1.070 1.070 1.200
ksi 155 155 174
Modulus of Elasticity3  N/mm² 195.000 195.000 195.000
ksi 88.202 88.202 88.202
Elongation 12% 12% 10%
Impact strength4  +20°C 50 J 50 J 50 J
0°C 30 J5 30 J
 -20°C 20 J5 20 J

Notes :

1 These values are guaranteed minima, except the modulus of elasticity (+/- 5 GPa), which is approximate. Testing specimens are prepared according to EN 10083-1.
2 Tensile values are measured according to EN 10002.
3 The value of the modulus of elasticity is given in the inspection certificate.
4 Average of at least 3 specimens. Impact values are measured according to EN ISO 148-1.
5 These values are available but must be specified at time of inquiry as special conditions apply.

PRODUCT RANGE

HTSRTM and HSATM bars are available in diameters from 10 up to 160 mm and in length 500 mm until 14.5 meters.

Table 2 HSATM Bars tensile strength

 ØN fiIeté       Pas
     Sp
     Fpk
Øb    Kg/Ml
M
M30  3.5 560 599kN 27.6 4.70
 M33  3.5  693  742kN  30.62  5.78
M36  4  816  873kN  33.3  6.83
 M39  4  975  1.043kN  36.2  8.08
M42  4.5  1120  1.198kN  38.9  9.34
 M45  4.5  1306  1.397kN  41.9  10.83
 M48  5  1473  1.576kN  44.6  12.26
M52  5  1757  1.880kN  48.6  14.56
M56  5.5  2030  2.172kN  52.3  16.84
M60  5.5  2362  2.527kN  56.3  19.51
M64  6  2675  2.862kN  59.9  22.14
M68  6  3055  3.269kN  63.9  25.19
M72  6  3459  3.701kN  67.9  28.44
M76  6  3889  4.161kN  71.9  31.89
M80  6  4344  4.648kN  76  35.61

On demand: these values for other diameters between 10 and 160 mm (intermediate dimensions)


Table 3 HTSRTM Bars tensile strength

   Size
    HTSRTM (1050/1200)

 Guaranteed strenght  
(100% Fy) 
 Working load at
70% Fu 
mm kN kips       kN         kips    
36 1.025 230 820 184
40 1.371 308 1.097 247
50 2.132 479 1.705 383
60 2.810 631 2.248 505
75 4.561 1.025 3.649 820
90 6.587 1.480 5.269 1.184
100 8.143 1.830 6.515 1.464

 

On demand: these values for other diameters between 10 and 160 mm (intermediate dimensions)

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On demand: these values for other diameters between 10 and 160 mm (intermediate dimensions).

HTSRTM and HSATM can be supplied in lengths up to 14.5 meters (47.5 ft). Their straightness is
1 mm/m. Thread tolerances are 6g according to ISO 965 part 3 (1980).
The isometric threads of HTSRTM bar ends are made by thread-rolling with a progressive exit that improves fatigue resistance.
Plates are made of steel grade S355JR according to EN 10025. Nuts are made according to ISO 898 part 2.

MARKING

Each bar is individually marked with its heat number.

QUALITY ASSURANCE

HTSRTM and HSATM bars are produced under a strict ISO 9001: 2008 Quality Assurance System.
Our certificates 3.1B according to EN 10204 are delivered with each supply.

SURFACE FINISH

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Thanks to the peeling of the raw material and quenching and tempering by induction, HTSRTM and HSATM bars are free of carbide slag..

INSTALLATION

HTSRTM and HSATM bars must be installed by personnel qualified in post-tensioning and pre-stressing techniques in strict accordance with the method statements provided for each type of application. Only components and accessories provided by La GTM France shall be used.
In order to guarantee a good anchoring, the compressive strength of the concrete at the time of tensioning must be ideally 40 MPa (6,000 psi), but at least 25 MPa (3,600 psi) depending on the reinforcement. Special care shall be paid to properly vibrate the concrete behind each plate.
The use of swivel bearing plates and nuts allows angular deflections of up to 8°.

CORROSION PROTECTION

HTSRTM and HSATM system may be protected from corrosion by various means, to be specified by the customer: rigid – cement ground, flexible – wax, or other specific techniques in accordance with each project – plastic shrink films, paint, etc. This protection may be applied on site or in a workshop.

We use hot galvanisation or zinc metal coat that ensure high-quality protection without important modification of the OD.

RESTRICTIONS OF USE

HTSRTM and HSATM bars can be galvanized, providing that the temperature does not exceed 450°C and that the annealing time is ˂ 15 min. HTSRTM and HSATM bars can be galvanized only with our written agreement.
If they are going to be tensioned, they should not be epoxy-painted as the epoxy may crack during tensioning.

CUTTING and WELDING

HTSRTM and HSATM bars can be cut. Cutting with gas burners is strictly prohibited.
HTSRTM bars may be bended up to 90° without cracks. Please contact us for any question relating to bending radius.
HTSRTM and HSATM bars must not be welded, subjected to high local heating (ZAC)

HANDLING AND STORAGE

HTSRTM and HSATM bars are delivered in bundles or in wooden boxes according to regulation NIMP15 for export. Threads are protected by plastic film or hart plastic.
The bars are slightly oil-coated to limit corrosion during shipping and must be cleaned by solvent before use.

CUSTOMS CODE

The international customs code for tension bars is classified into group of 73.08 and subsection 7308.10 for bridges, 7308.20 for towers and 7308.90 for other structures and parts.

REVISION CLAUSE

As a result of our continuous technological improvement, we reserve our rights to modify the contents of this specification sheet at any time without prior notice. All information is based on made-to-order deliveries. When materials are picked-up from stock in order to shorten delivery times, variations in respect of the custom specification are to be expected.
La GTM France and FILTARO are twin companies with the same head-office.
FILTARO is specialized in the development and delivery of pre-stressing systems for maritime and fluvial harbours.
FILTARO + GTM France hold the patents of pre-stressing systems that are particularly adapted in seismic regions.
Filtaro product lines have been used by major contractors all over the world for more than 35 years.
The production is handled by La GTM France in its 15 000 m² in DENAIN (North of France). La GTM France is specialized in heat treatment and cold-finishing for long products (14.5 meters), bars as well as tubes. La GTM France has a fully equipped, certificated test laboratory. La GTM France has received the TÜV quality certification: ISO 9001/2008.